General International 40-200C Manuel d'utilisation et d'entretien

FEATURESHeavy-duty massive router lift with 9 1/4" x11 3/4" aluminum top plate.Stable 4 post/lift screw design & chain drivelifting syst

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur RouterTable - and check for damaged or missing

ASSEMBLY INSTRUCTIONS - 40-085 ROUTER TABLE STANDSERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE CO

9. Install the switch box by sliding it’s mounting brack-et over the left front leg A, and attach with the two phiilips head screws and washers alread

ASSEMBLY INSTRUCTIONS - TABLE 40-075/40-049/40-045 There are 3 different table options for Deluxe Router Table Kit, model 40-200:SERIOUS PERSONAL INJU

ASSEMBLY INSTRUCTIONS - ATTACH THE STAND TO THE TABLESERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAV

ASSEMBLY INSTRUCTIONS - #40-080 ROUTER FENCESERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COM-PLE

7. Secure the dust shield in place by tightening the two lock knobs.Note: The dust shield can be adjusted in height along theT-slots.8. Insert a long

15. Center the dust outlet with the hole in the fen-ce body A, then tighten the two phillips head screws B.A16. Insert a locking handle A with large

ASSEMBLY INSTRUCTIONS - PREPARE THE TABLE FOR ROUTER LIFTSERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU

ASSEMBLY INSTRUCTIONS - 40-130 DUST COLLECTION KIT1. Attach the dust outlet to the panel with a hole as shown, using the 3 longer 3 phillips head scre

THANK YOUfor choosing this Excalibur by General®International model40-200 Deluxe Router Table Kit (floor model). This router table has been carefully

This model 40-125 “fixed base” router lift, A is designed toaccommodate the largest diameter router motor bodycurrently available.Note: Based on our r

Note: When mounting the Milwaukee model 5625/5626motor, please ensure that a shim D is between the routerand the clamping surface of the lift.5. Slide

3. With the router plate leveled to the table, lock the plate in place using the two supplied hex socket head screwsC in the threaded holes on both si

BASIC ADJUSTMENTS & CONTROLSADJUSTING THE FENCE ALONG THE RAILSThe fence can be slid along the rails A. Loosen locking handles B, slide fence then

CONNECTING THE ROUTER TO THE SAFETY SWITCH1. Remove the top half of the power cord flange plate from the side panel on the dust containment box A.2.

OPERATING INSTRUCTIONSMAKE SURE TO READ, UNDERSTAND, AND FOLLOW ALL OPERATING INSTRUCTIONS AND SAFETY GUIDELINES THAT CAME WITHYOUR ROUTER – FAILURE T

ABJOINTING1. Loosen but do not remove the outfeed fence face and install the spacer bars between the outfeed fence and the fence body.2. With the rout

27PROFILE CUTTINGProfile cutting is usually performed using a bit with aguide bearing. The guide bearing controls the depth ofcut into the edge face o

RECOMMENDED OPTIONAL ACCESSORIESWe offer some optional accessories available from your local General International dealer for increased con-venience,

29Notes

GENERAL®& GENERAL®INTERNATIONAL WARRANTYAll component parts of General®, General® International and Excalibur by GeneralInternational ® products a

PART NO. REFERENCE NO. DESCRIPTION SPECIFICATION QTY40075-01 3224U014 CAST-IRON TABLE 32” X 24” 140075-02 903M06030 FLAT HEAD CAP SCREW M6 X 30 MM 2

PART NO. REFERENCE NO. DESCRIPTION SPECIFICATION QTY40049-01 3224E014B MDF TABLE (3224) 800 X 600 140049-02 903M06030 FLAT HEX SOCKET HEAD SCREW

32PART NO. REF. N0. DESCRIPTION SPECIFICATIONS QTY40080-01 32240032A FENCE BODY 910MM 140080-02 60100001A LOCK HANDLE 5/16” 240080-03 T3224002 SC

33Stand(#40-085)

PART N0. REF. NO. DESCRIPTION SPECIFICATIONS QTY40085-01 32240015 LONG TOP BRACE 240085-02 32240016 SHORT TOP CROSS BRACE 240085-03 32240017 LEG 44008

35Router lift(#40-125)

PARTS LIST – #40-125NOTES:PART NO. REF. N0. DESCRIPTION SPECIFICATIONS QTY40125-01 60800001A ALUMINUM CARRIAGE BRACKET 140125-02 60500002 MAIN GEAR SH

37PART NO. REF. NO. DESCRIPTION SPECIFICATIONS QTY40130-01 32240001 FRONT BOX PANEL 140130-02 32240002 RIGHT BOX PANEL 140130-03 906M04006A PHILLIPS H

IMPORTANTWhen ordering replacement parts, always give the model number, serial number of the machine andpart number. Also a brief description of each

TABLE OF CONTENTSRules for safe operation . . . . . . . . . . . . . . .5Placement within the shop / Establishing a safety zone . . . . . . . . . .

1. Make sure that the operator has been properly trained and has read and understands the Owner’s Manual before operating any machinery.2. Be sure to

PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONEPLACEMENT WITHIN THE SHOPThis machine should be installed and operatedonly on a solid, flat and

DELUXE ROUTER TABLE KIT (Floor model)MODEL #40-200IDENTIFICATION OF MAIN PARTS AND COMPONENTSPA- ON/OFF SWITCH WITH REMOVABLE SAFETY KEYB- TABLE*C- FE

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur RouterTable - and check for damaged or missing

Carefully unpack and remove the components of the following 5 boxes - that make up a complete Excalibur RouterTable - and check for damaged or missing